Factory Pulse

Overview

‘Factory Pulse’ was developed to cater to the need of engineering managers to

  • Analyse Equipment utilization
  • Enhance Production
  • Enhance ROI
  • Evaluate Downtime Reasons
  • Take corrective measures to enhance productivity
  • Identify critical Downtimes
  • Indepth analysis of complete line

Modules >>
  • Real Time Data Monitoring
  • Measuring Parameters & Settings
  • Data Analysis
  • Factory Pulse Chart-view
  • Factory Pulse Reporting
  • E-Mailing

Philosophy

OEE has been applied to industries in order to visualise and quantify losses & utilization. OEE is a vital parameter for industries focusing on TPM(Total Preventive Maintenance)

Factory Pulse for OEE has been most effectively deployed on filling lines becuase they are the last stage of converting WIP to finish goods(Cash).

OEE makes an interesting topic for Engineering & Production managers which makes discussion heated up due of difference in opinoin on "How to Calculate OEE".

System Solution

There is provision to schedule auto mailing the reports on specific events. Mails are sent automatically to concerned recipients depending as per the schedule programmed in the system.

Modules >>
  • Real Time Data Monitoring
  • Measuring Parameters & Settings
  • Data Analysis
  • Factory Pulse Chart-view
  • Factory Pulse Reporting
  • E-Mailing

Web View

'Factory Pulse' Web view is a way to access your plant from anywhere. You can access Real Time data even when you may be away from your office/Plant.

The web view enables limited access to Factory Pulse to know current status of your machines in the Plant.

Modules >>
  • Real Time Data Monitoring
  • Measuring Parameters & Settings
  • Data Analysis
  • Factory Pulse Chart-view
  • Factory Pulse Reporting
  • E-Mailing



Overview Philosophy Solution Web View

Performance Monitoring Service

Performance Monitoring Parameters

OEE Focus OEE Focus

This multidimensional metric is a multiplier of availability x performance x quality, and it can be used to indicate the overall effectiveness of a piece of production equipment, or an entire production line.

Operational Matrics Operational Matrics

Quantified data is also useful in evaluating performance of people, especially those whose efficiency directly effects the throughput of the process on shift to shift and line to line basis.

Equipment Reliability Equipment Reliability

The system will generate a record on which one can analyse the system performance over a period.

First Yield Pass Yield

Indicates a percentage of products that are manufactured correctly and to specifications the first time through the manufacturing process without scrap or rework.

Downtime Downtime

This ratio of downtime to operating time is a direct indicator of asset availability for production.

Schedule or production Production

A measure of what percentage of time a target level of production is attained within a specified schedule of time.

Event Logging

Event Logging

Malfunction

The Factory Pulse comes with built in event log system. This enables user identify what all has been happeining in the past.

This helps in diagnosis of any mishap as well as tells historically about happening on the system.

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